Vertical Fiberglass Prepreg Line for CCL Laminates Manufacturer

Specification and Features of the Vertical Impregnation Line

Model Overview

RY1500-LE-V Vertical Prepreg Impregnation Line

1. Application and Applicability

1.1 Application

SX1500-LE-V vertical prepreg impregnation line is used for glass fiber epoxy resin impregnation, drying, and stacking. It is mainly used for CCL, insulation panels, and related products.

1.2 Applicable Materials

80-450 gsm/m2, 900-1300 mm glass fiber, glass fiber felt, kraft paper, and cotton fiber.

2. Operating Environment

Corrosion-free, soluble resin
Ambient temperature: -5 °C to +40 °C
Relative humidity: ≤90% (at 20 °C)

3. Basic Specification

3.1 General

Model	SX1500-LE-V3
Raw Web	Glass fiber, glass felt, Kraft paper
Glass fabric style (not thickness)	1080, 2116, 7628 & glass felt
Width of Web	900-1300 mm
Glue	Soluble Glue, Soluble Epoxy Glue
Solid Resin Content of Pre-Preg.	35-65%
Resin Solids Content	56-70%
Solvent	Acetone DMF mixed solvent
T/W	±5g
G/T	±8s
Operating width	1500 mm
Mechanical Speed	0-15 m/min
Operating Speed	2-10 m/min
Heating Method	Infrared heating reflection and hot air auxiliary
Tension Control	±5
Temperature Control	±5
Heating Chamber Temperature	120-250 °C

3.2 General Profile Data

Max. Diameter of Web Roll	Ø 800 mm
Max. Loading Weight	1000 kg
Diameter of expanding roller	Ø 76 mm
Length of Chamber unit	3000 mm
Web drying trip	18000 mm
Chamber Drying Width	1600 mm
Length	Max.26000 mm
Width	Max.7000 mm
Height	Max.16500 mm
Operating Side	Left of web movement
Driven side	Right of web movement

3.3 Drive and Power Supply

Power Supply	380V AC, 50/60Hz, 3PH
Control Power	220V AC, 50/60Hz, 1PH
Power Consumption	~430 kW
Heating Media	Infrared ceramic, inlet ≥250 °C
Heating Consumption	300,000 kcal/hour
Compressed Air Pressure	0.5-0.7 MPa
Compressed Air Consumption	~0.88 m³/min
Cooling Water Consumption	~2 m³/min
Cooling Water Pressure	0.2-0.4 MPa

3.4 Production Capacity Factors

Production capacity depends on vertical impregnation-line design and technical specifications. It is also affected by web weight, resin type, resin formulation, saturation behavior, resin add-on content, ambient temperature, circulation airflow, and operator skill.