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HPL & Panel Press Systems

NTRY HPL Hot Press for Formica HPL Compact Processing Line

HPL press is a specialized hot press designed for producing high-pressure laminates , widely used in furniture, flooring, compact boards, and decorative surfaces. It operates under high temperature (typically 120-160 °C) and high pressure (up to 3300 tons or more) to bond layers of kraft paper impregnated with phenolic resin and decorative paper impregnated with melamine resin.

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NTRY HPL Hot Press for Formica HPL Compact Processing Line

Core process capabilities

Hot PressingPLC/HMI Control

Production applications

HPL / High Pressure Lamination Press

Equipment and process details

Final parameters and system boundaries are confirmed against materials, process targets, capacity and site conditions.

Main Technical Data

Compatible to produce 4*8ft, 4*9ft finishing.

General Parameter

No.

Name

Main Parameter

1

Operation Pressure

3300Ton

2

Size of finishing

1250 mm*2500 mm 1260 mm*2470 mm 1220 mm*24400 mm

3

Daylights

10DL

4

Specification Pressure kg/CM2

100 kg/CM2

5

Daylight Opening

250 mm

6

Hot Platen Measurement

2650 mm*1600 mm*70 mm

7

Hydraulic Cylinder

ɸ500*2200 mm

8

Cylinder Stroke

2500 mm

9

Nos of Cylinder

6Pcs

10

Hydraulic Station Pressure

≤28.5 MPa

11

Closing Speed with Non-loading

≤110S

12

Loading/unloading speed

~5 m/min

13

Speed of Hoisting lifter

10 m/min

14

Full loading Open cage

1500 kg

15

Power capacity

≤120Kw

16

Heating consumption

150x104Kcal/hr

17

Compressed air consumption

6 kg 0.8 m³/min

18

Conveyor speed

15 m/min VVVF

19

Working Ground Level

1000 mm or customized

20

Conveyor Ground Level

750 mm or customized

21

Height of Main Hot press over Ground

6500 mm

22

Overall size of Press System

18000*16000*6500 mm

23

Hot Platen inner Piping

6in 6out

24

Hot platen Tolerance

≤±1.50 °C

25

Intermediate heating fluid

Steam or superheated water

26

Cooling fluid

Cooling water

27

Hot platen Roughness

Ra3.2

28

Flatness of hot platen

±0.1 mm/1000 mm

29

Hot platen Material

Q235A

30

Operating mode

Manual/Auto

Press Mechanical Specification

Main press consists of Frame, cylinder, hot platen, upper and down beam, inlet/outlet overheating water/steam system, hydraulic station, and electronics controls.

Every frame is made of 2pcs of windows structures. To guarantee precision and toughness, frame is non-welded steel plate. All frame is manufactured in heavy digital boring miller to keep same parallelism.

The cylinder plungers are made of chilled cast iron, and the cylinder blocks are made of ZG500-270 cast steel. The main seals are purpose-built. Each cylinder passes a 32 MPa high-pressure test, and the stated minimum seal service life is 2 years.

All hot-platen surfaces are precision-ground to control deformation tolerance and surface roughness. The internal channels are drilled in a multiple-inlet, multiple-outlet arrangement, keeping hot-platen surface temperature tolerance below 3 °C and the temperature difference among platens within 4 °C.

The hydraulic station has a nominal operating pressure of 29 MPa, which is the specified pressure for long-term press operation.

Temperature operating figure chart is built-in its programming, rich HMI is easier to set press operating parameter automatically.

Extra alarm features:

1. heating overtime Alarm.

2. cooling overtime alarm.

3. heating overtime alarm.

Product gallery

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Project inquiry

Request a proposal for NTRY HPL Hot Press for Formica HPL Compact Processing Line

This product is already attached to your inquiry. Add your material, capacity and project stage, and our sales and engineering teams will follow up.

NANTONG RUIYANANTONG RUIYA ELECTROMECHANICAL · CHINA

Engineering advanced material processing systems for manufacturers worldwide.

Contact

18# MiaoQian Rd, Jiuhua Industry Zone, Rugao, Nantong, Jiangsu, China+86 135 8521 9477matthew@ntruiya.com

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