The challenge
Arab Building System Industries needed an economical, energy-saving impregnation line that could maintain accurate cutting and synchronized web speeds.
All projects
Arab Building System Industries Co
Arab Building System Industries Co Impregnation Line for Melamine Paper
An economical 4 ft 2+3 impregnation line with five oven sections, commissioned in Dubai in May 2019 and operating at 15–20 m/min.
- Region
- Dubai, UAE
- Industry
- Melamine decorative paper
- Project year
- 2019
- Production line
- 4 ft 2+3 Impregnation Line
Project overview
Engineering solution
NTRY configured a 4 ft 2+3 line with five oven sections, a synchronized cutter that tracks paper-edge marks, and three closed-loop line-speed compensation systems.
Project outcome
The line was commissioned in May 2019 and operated steadily at 15–20 m/min, with cutting tolerance controlled to 0.2 mm over 2400 mm.
Source-recorded metrics
0.2 mm / 2400 mmpaper-cutting tolerance
15–20 m/minoperating speed
5oven sections
Data is drawn from the original project records. Final contractual parameters are governed by the project documentation.
Project gallery
Scroll horizontally and select a project image to enlarge it
Engineering scope
Synchronized paper cutting
Track paper-edge marks and synchronize the cutter for precise sheet length.
Line-speed compensation
Coordinate three compensation systems through closed-loop feedback.
Impregnation and drying
Configure a 4 ft 2+3 line with five oven sections.
Project timeline
01
Engineering
Defined the economical 4 ft 2+3 configuration and five-section drying layout.
02
Control integration
Integrated cutting synchronization and three line-speed compensation systems.
03
Commissioning
Completed commissioning in Dubai in May 2019.
