CCL & PCB Lamination Systems
CCL-Copper Clad Lamination Press
The copper clad lamination press is a high-precision industrial press specifically designed for bonding copper foil to resin-impregnated substrates such as glass fiber fabric (prepreg) or core materials. This process takes place under strictly controlled temperature, pressure, and vacuum conditions to ensure uniform adhesion, dimensional stability, and optimal surface quality. The resulting copper-clad laminates (CCL) serve as the fundamental base material for the production of printed circuit boards (PCB). These presses are typically equipped with multi-daylight configurations, thermal oil or electric heating systems, and advanced automation for accurate pressure control, fast cycle times, and consistent lamination quality across large production batches.
Core process capabilities
Production applications
Equipment and process details
Final parameters and system boundaries are confirmed against materials, process targets, capacity and site conditions.
Product Overview
The Copper Clad Lamination Press by NTRY is a high-end hydraulic pressing solution for manufacturing premium copper-clad laminates (CCL) used in PCB production. Built with durable components and advanced automation, the press delivers uniform pressure, temperature, and vacuum control for stable laminate quality.
Key Features
1. Core Components and Reliability
- PLC Control System: Ensures precise automation and repeatable performance.
- High-Torque Motor & Gearbox: Provides reliable power transmission.
- Industrial-Grade Bearings & Gears: Engineered for long-lasting durability.
- Pressure Vessel & Pump System: Maintains stable hydraulic pressure (20-2000 tons capacity).
- Vacuum System (Optional): Up to 750 mmHg for bubble-free lamination.
2. Heating and Pressure Control
- Thermal Oil Heating: Delivers consistent heat distribution with customizable temperature profiles.
- Multi-zone Pressure Adjustment: Adapts to different laminate thicknesses (41×49", 45×51", etc.).
3. Efficiency and Flexibility
- Multiple Platen Sizes: Accommodates various PCB panel dimensions.
- Optional Vacuum System: Ensures superior bonding by eliminating air pockets.
Quality Assurance and Support
- 1-Year Warranty: Covers critical components (PLC, motor, gearbox, etc.).
- Performance Test Reports: Available for verification.
Packaging and Shipping
- Export-Ready Packaging: Standard seaworthy crates or loose packing (40×20×60 cm per unit).
- Weight Range: 40,000-100,000 kg (varies by model).
- Production Capacity: Scalable to meet high-volume demands. Note: Specifications may vary based on customer requirements. Detailed technical datasheets are available upon request.
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2500T 2-Hot-1-Cold CCL Vacuum Lamination Press
The 2-Hot-1-Cold CCL Vacuum Lamination Press is a production setup for copper clad lamination, utilizing 2 hot presses and 1 cold press. It is an advanced and efficient solution for producing copper-clad laminates. By separating the heating and cooling processes, this system offers significant improvements in production efficiency, energy savings, and equipment utilization. Additionally, it requires lower investment and takes up less space compared to traditional methods, making it a cost-effective option for large-scale manufacturers. For businesses seeking to optimize their CCL production lines, the "Two Hot, One Cold" configuration presents a powerful solution that delivers both operational efficiency and economic benefits. Explore how the "Two Hot. One Cold" press configuration can optimize your copper clad lamination process.
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CCL & PCB Lamination Systems
CCL Vacuum Lamination Press
Vacuum hot presses and cold presses are key equipment in CCL production. Press accuracy and a well-controlled lamination process are essential to final quality. In CCL production, several prepreg sheets and copper foils are stacked like a sandwich between stainless-steel press plates. Multiple stacks are loaded into the daylight openings of the hot press, where heat and pressure are applied according to a programmed cycle. The semi-finished packs are then unloaded and transferred to the cold press.